Attached Lid Containers Keep a Lid on Loss and Damage to Your Precious Cargo–and Deliver Many Additional Benefits

Attached Lid ContainersReusable attached lid containers offer businesses like yours a load of features and benefits for storage and transport of materials and products.

You can find two of the key features and benefits right in the first four words of the above sentence:

  • Made of high quality plastic, these containers are reusable. That means they deliver high return on investment and reduced cost per transport, as each container provides you hundreds of uses, compared to the one-time use of a corrugated cardboard box. This also means they enable you to reduce waste and save landfill space.
  • As their name—attached lid container—implies, they feature attached lids. The lids open and close on metal hinges and can’t become separated from the containers. They save you from having to hunt for missing lids.

But this is only the beginning of the features and benefits of attached lid containers. Here’s the rest of the story:

  • Attached lid containers are excellent choices for closed-loop distribution, order picking and storage for a wide range of industries.
  • They are compatible with automated storage and retrieval systems. Their textured bottoms securely grip conveyor belts.
  • The attached lids interlock when closed. This protects your products and materials from loss, dust and damage.
  • Attached lid containers are made of sturdy, durable plastic that resists impact, moisture and most chemicals. Again, this prevents damage to your cargo. Pus it helps extend the lifecycle of the containers.
  • Featuring a lip around the top, these containers are designed to stack for optimal use of storage and cargo space.
  • When empty, they nest in each other, with the lids open. This saves space and shipping costs when the containers are returned empty.
  • They feature ergonomic handles for safe, easy lifting.
  • The interiors are easy to clean.
  • They’re 100 percent recyclable. So, when they finally come to the end of their lifecycle, they don’t take up landfill space.

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Flexcon extends the uses and advantages of attached lid containers with its branded Temp-Pack™ Insulating Liner. The liner transforms an attached lid tote into a cooler.

Made of high density expanded polystyrene foam, the liner enables attached lid containers to handle temperature-sensitive products such as frozen and refrigerated food, biotechnology products and pharmaceuticals.

Flexcon offers attached lid containers in more than 90 sizes. To find the right containers for your applications, contact a Flexcon representative today.

Benefits of Corrugated Plastic Containers for ASRS Systems and Carousels

Automated storage and retrieval systems (ASRS) and carousels are designed to maximize effective use of space in manufacturing and distribution facilities with a high storage density, moving large volumes of parts and products in and out.

ASRS robot friendly totesThese systems’ economical use of space can be further maximized by choosing appropriately sized and designed plastic containers, totes and bins that fit the storage and retrieval system well and are the right size for the stored parts and products. This enables facilities to reduce wasted space and to increase effective storage capacity.

Plastic storage bins made by Flexcon Container, for instance, helped a manufacturer increase storage capacity in its automated storage and retrieval units by more than 19 percent, according to an article in Modern Materials Handling.

Flexcon corrugated plastic bins, totes and containers are designed to optimize use of available cube in carousel systems, reducing wasted space, common with other options, by 15 to 20 percent.

But size and fit aren’t the only important considerations when choosing containers for ASRS systems and carousels. Strength, deflection and impact resistance also are key attributes to consider. And for these and other reasons, corrugated plastic containers are excellent candidates for ASRS systems and carousels, both vertical and horizontal.

Why are corrugated plastic containers the right choice for ASRS systems and carousels?

Their benefits include:

  • While maximizing space usage, they minimize damage to materials and products during storage and handling as they are more durable and impact resistant than molded plastic containers. They stand up well under constant handling by robotic ASRS equipment. And unlike molded plastic, which can crack on strong impact, corrugated plastic containers resist tears and punctures.
  • They reduce costs as they last longer due to their durability.
  • For custom sized and designed containers required for specialized applications, corrugated plastic containers offer the advantage of requiring less development time than molded plastic containers–since they don’t require creation of a mold. Likewise, corrugated plastic containers require less production time than molded plastic containers. Production time for molded plastic can be nearly five times longer.
  • They’re lightweight, contributing to efficiency of ASRS systems. They help maximize pick rates.

In addition, corrugated plastic containers made by Flexcon Container feature:

  • Pitched drain holes to prevent collapse of a storage and retrieval system in the event a sprinkler is set off.
  • Ergonomic design for more efficient operation of carousel systems.
  • Design that prevents parts migration.
  • Capability of being partitioned to meet changing parts storage needs.

To learn more about the benefits of corrugated plastic containers, call Flexcon today at 908-871-7000. Our container experts are ready to help you choose the best solutions for ASRS and carousel systems. 

Plastic Pallet Sleeve Packs Are Packed Full of Advantages for Bulk Material Shipping and Storage

Pallet sleeve packs, made of corrugated plastic, offer many advantages for handling and shipping bulk materials—from being light weight and durable to their capability of being reused numerous times and saving money.

Pallet SleevesThese practical bulk material containers consist of a pallet base and a second pallet that fits on top, enabling stacking of pallet sleeve packs. Corrugated plastic sleeves act as walls, creating a sturdy shipping container that protects bulk materials in transit and storage. The sleeves snap into grooves in the pallet base and top to stay firmly in place while in use.

And when not in use, the pallet sleeves conveniently fold flat. This design feature, just one of many advantages of pallet sleeve packs, saves space in storage and return shipping.

Other advantages of pallet sleeve packs:

  • Reusable. Plastic pallet sleeve packs are a “green” solution because they are returnable and reusable. They can be reused dozens, even hundreds, of times. This reduces waste and disposal costs, which leads to the next advantage….
  • Economical. Because they can be reused, pallet sleeves reduce your total cost of ownership. You quickly recoup your initial investment because of their long-lasting nature. While wood pallets may last for a dozen uses or less, plastic pallet sleeve packs enable you to spread your investment over hundreds of uses.
  • Durable. They stand up to repeated use better than alternatives. They don’t splinter, crack or absorb moisture like wooden pallets.
  • Protective. Pallet sleeves reduce product and material damage as they offer optimal protection. They’re strong and durable.
  • Stable. Unlike wooden pallets, corrugated plastic pallet sleeve packs retain their size, shape and weight. They don’t warp or shrink. And they don’t absorb moisture and swell. Because they retain their shape they work well with automated material handling equipment.
  • Ergonomic. Plastic pallet sleeve packs are lightweight and easy to handle. They’re also easier on your workforce, resulting in fewer workplace injuries, because they don’t splinter or crack.
  • Hygienic. Corrugated plastic pallet sleeve packs can be easily cleaned and disinfected, so they are ideal for food and FDA approved applications, as well as pharmaceutical applications.
  • Customizable. Sleeve packs are attractive as they can be made in custom colors. The sleeves can be printed to identify your brand, which aids in return of pallet sleeve packs to your facility.
  • Nestable. Top and bottom pallets can be nested to save storage space. Further space savings can be realized, as the plastic sleeves fold flat between uses.

Pallet sleeve packs by Flexcon Corporation are available in stock pallet sizes of 48 x 45 and 48 x 40. In addition, other standard sizes are readily available, and Flexcon can manufacture custom size pallet sleeve packs and internal dunnage for your special applications.  We can even design custom pallet sleeve solutions that work with wooden pallets.

To learn more and take full advantage of pallet sleeve packs for your operations, contact a Flexcon sales representative today.

9 Benefits of Heavy Duty Plastic Bulk Containers

bulk boxesHeavy duty plastic bulk containers serve a wide range of industries for storage, picking, processing, assembly and distribution applications involving products and supplies of all shapes and sizes.

These containers prove to be flexible and durable solutions for light manufacturing, automotive, aerospace, appliance, paper, pharmaceutical, produce, bakery, poultry, apparel, electronics and other industries.

In this article we present 9 benefits of reusable plastic bulk containers:

  1. Exceptionally durable. Heavy duty plastic containers stand up to the abuse of multiple uses and return trips – typically hundreds – with minimal wear. In contrast, corrugated cardboard boxes deliver “one and done” service.
  2. Environmentally friendly. Because they can be used over and over, heavy duty plastic bulk bins, containers and totes preserve valuable resources and save landfill space. And they’re made of recyclable plastic, so they stay out of the waste stream even at the end of their service life.
  3. Moisture resistant. Unlike cardboard containers, plastic containers are weather-resistant, nonabsorbent and resist most chemicals. This contributes to longer life and provides superior protection of the materials and products the containers hold.
  4. Stackable. Due to their strength, heavy duty plastic bulk containers can be stacked six to eight high, as opposed to cardboard containers, which begin to buckle when stacked more than two or three boxes high. This optimizes use of warehouse space and maximizes transportation cube efficiency in over-the-road trucks.
  5. Greater carrying capacity. Many plastic bulk storage containers are rated to hold up to 2,500 pounds of materials or products, making them much more efficient than cardboard containers.
  6. Superior protection of contents. More than cardboard containers, plastic bulk containers protect their contents from damage in storage, handling and transit.
  7. Highly customizable. Heavy duty plastic bulk containers offer greater flexibility than cardboard for customization to specific application requirements. They can be designed to nest or collapse when not in use. For food, beverage and pharmaceutical applications they can be designed to meet FDA standards.  Other customizable features for plastic bulk containers include extended length, four-way fork entry, drop doors, a variety of sidewall configurations, casters, special hand-hold designs and RFID capability.
  8. Safe. Reusable plastic containers can be opened without box cutters and are free of sharp edges.
  9. Savings. Heavy duty plastic bulk containers deliver a quick return on investment and long-term cost savings, as they last longer, reduce product damage and loss, minimize landfill use and disposal costs, make better use of space, and reduce labor costs and increase productivity due to their superior efficiency.

bulk boxesWe realize we may have missed some of the benefits of plastic bulk containers in this list, so please share with us the advantages you have discovered in your experience of using heavy duty plastic bulk containers and totes. And contact a Flexcon sales representative today to help you take advantage of the benefits of our reusable plastic bulk containers for your applications.

 

 

Why are plastic dividers so important in material handling

Efficient and effective materials handling is essential for maintaining product quality and profit margins, making plastic dividers a necessity for quality assurance purposes. The impact of plastic dividers on operational efficiency and product quality cannot be understated, because protecting the integrity of production systems and inventory can make or break a business.

Plastic Divider Systems

Plastic dividers come in a number of different configurations, shapes and sizes, making it important to select the right divider system to meet your needs. For instance, Flexcon’s Perfect Divider System is available in 12 standard configurations, but you can customize your system at no extra charge. The dimensions of these dividers include lengths up to 160 inches with widths up to 48 inches and heights from 2-20 inches. Also, the dimensions of the dividers can be adjusted to make any size compartment that you need. These types of systems facilitate waste reduction and efficient cycle times, translating into higher levels of customer service and lower operating expenses.

Features and accessories included with Flexcon’s plastic dividers:

Standard and custom colors
Bottom pads
Foam pads
Bin cup inserts
Eight-layer paint job

Uses of Plastic Dividers

Some of the most popular applications of plastic dividers include in containers, bulk boxes and vertical lift modules. These applications help employees reduce part picking errors, while helping to facilitate the efficient and effective storage of parts inventory. The location of plastic dividers within shops or production facilities, along with the accessibility and organization of inventory, are critical factors in the overall efficiency of your operations.

Additional Benefits of Plastic Dividers

The benefits of plastic dividers impact multiple stakeholders inside and outside of your business. Employees will have an easier time finding, storing and utilizing materials within your business, which can make their jobs easier and boost their morale. Overall, they will be more efficient and effective at their jobs, making your business more profitable over the long run. Your customers also stand to benefit in terms of faster and more effective service, along higher quality products that meet or exceed their expectations.

In terms of waste reduction, plastic dividers eliminate excess materials or products not being utilized and the unnecessary movement of products or materials. Dividers can also reduce the amount of time employees wait for their next production component, allowing them to reallocate their time to value-added activities. Waste reduction alone is enough reason to implement plastic divider systems in to production facilities.

Without plastic dividers facilitating and enhancing the materials handling processes, businesses would face everything from waste and inefficiency to lost profits. The advantages of plastic dividers far outweigh their costs, which is they are used in shops and production faculties all over the world.

How to Select the Perfect Reusable Plastic Containers, Totes or Bins for Your Material Handling Needs

plastic containersWe all know that “one size fits all” usually doesn’t. However, it is possible to work with one reusable plastic container manufacturer and supplier —Flexcon Container — to find plastic containers, bins and totes that meet your full range of material handling and storage tasks.

Flexcon’s packaging professionals and sales representatives are ready to guide you in finding the perfect reusable plastic container for each of your material handling jobs.

And you can help the process by analyzing the requirements of each of your container needs before you call. Think through how your container will be used.

A careful analysis will help assure that you obtain maximum life and value from reusable plastic bins and totes in your various material handling applications.

Consider a Day in the Life of Your Container

To help select the perfect plastic container for your needs be sure to consider the following factors:

How much weight will the container carry? Putting 10 pounds of anything in a 5-pound bag is asking for trouble. Right? And filling a container with a heavier load than it was designed and made to carry will lead to disappointment. It won’t give out immediately like an over-burdened paper bag. But it will wear out prematurely. The good news is that Flexcon sales representatives can connect you to solutions made to hold up to a wide range of loads.

How will the container move through your facility? Will it be used in an automatic storage and retrieval system? Or will it be carried by manual carts or forklifts — or ride on a conveyor? If on a conveyor, will it move through gates and go downhill and uphill? Will it need to be stackable? And how high are the stacks?

What types of stresses will your container typically encounter? Rough handling and sharp blows can crack molded plastic containers. In contrast, corrugated plastic is more flexible and resilient when subjected to such forces.

Will the container leave your facility? And when it does, how will it be transported in and out of trucks, trains and planes?

Will the containers be exposed to temperature extremes? For instance, will they be subjected to seasonal temperature swings in transit, spend time in a freezer or be used in an autoclave to sanitize their contents? Or will they remain at room temperature?

Other considerations in choosing the right container for an application include your budget and when you need the containers. If time is short, your options may be limited to what’s in stock. If budget is a concern, you may consider overstocked or used containers.

Contact a Flexcon Container sales representative today to begin finding the perfect plastic container solutions for your material handling jobs. Flexcon — a leading provider of plastic totes, containers pallets and bulk containers for manufacturing, distribution and warehousing — has a perfect solution for every need.

Benefits of Corrugated Plastic Containers Far Outnumber Advantages of Other Containers

An increasing number of manufacturing, warehousing and logistics companies are switching from corrugated paper boxes and containers to reusable corrugated plastic bins and packaging for storage and material handling. They are discovering that the corrugated plastic alternative is more durable, lasts longer and reduces costs — among other advantages.

And they’re finding that corrugated plastic containers offer more benefits than molded plastic containers. Corrugated plastic containers made by Flexcon help businesses maximize space usage and organization and minimize errors and damage to materials and products during storage, material handling and shipping.

Corrugated plastic totes and molded plastic totes and bins share a few of the same advantages over corrugated paper containers, such as:

  • They are reusable and have a longer life span, delivering long-term savings. They commonly last for 20 to 100 uses, as opposed to the one-and-done service of a corrugated paper box.
  • They minimize waste, save landfill space and cut the cost of disposal compared to corrugated paper containers, which must be disposed of or recycled on a much more frequent basis.
  • They are waterproof and resist most chemicals. This contributes to longer life and provides superior protection of the materials and products they hold. Corrugated plastic and molded plastic containers stack well and hold up in environments where corrugated paper, or cardboard, boxes fail.

For corrugated plastic, the advantages continue

However, corrugated plastic offers users far more payoffs than molded plastic. For instance, corrugated plastic:

  • Resists tears and punctures, in contrast to molded plastic, which cracks on strong impact.
  • Weighs less than molded plastic, making corrugated plastic totes and bins easier for workers to move, while reducing shipping costs.
  • Decreases time required to develop customized container designs for specialized uses and products. Molded plastic requires more development time due to design and production of molds.
  • Requires less production time than molded plastic. Production of molded plastic containers can take as much as five times longer.
  • Streamlines conversion from corrugated paper to plastic containers, compared to making the shift from corrugated paper to molded plastic containers. Corrugated plastic easily takes the place of corrugated paper, eliminating the need to change material handling processes. It’s easy to score, crease, fold, drill and stitch — and fits right in where corrugated paper containers had been used.
  • Results in less work interruption and downtime than molded plastic or corrugated paper containers. Corrugated paper containers are vulnerable to breakage, and molded plastic isn’t as resilient to impact as corrugated plastic.
  • Comes in a greater variety of in-stock colors than molded plastic — and certainly more than corrugated paper boxes.

Plus, Flexcon offers corrugated plastic containers in more than 6,000 sizes. Call Flexcon today at 908-871-7000, and talk with one of our container experts, who will help you choose the best solutions for your material handling and storage needs.

The Benefits, Uses, and Top Reasons to Choose Plastic Pallets

Plastic pallets are available in a wide variety of colors, sizes, and even shapes. They can be used for everything from transporting goods across the Atlantic to safely storing old files in a warehouse. However, not all plastic pallets are created equally. When it comes to choosing the pallet that best meets your needs, you will need to keep a few characteristics in mind.

Exploring The Various Types of Plastic Pallets
There are countless types of plastic pallets. Below, we have gathered together a few of the most popular versions.

  • Stackable pallets are a popular type of plastic pallet. They have a bottom support that is able to neatly stack on top of another loaded pallet. Due to the intricate stacking mechanisms, these plastic pallets can be stacked during transport and storage periods. Other characteristics include: runners, perimeter frames, and picture frame bottoms.
  • A rackable pallet is designed to hold a certain amount of weight in an open span racking system. The open span rack features a front bar and a back bar, without anything in between.
  • Export pallets are popular options for individuals or companies whom are interested in safely shipping items across the ocean. Choosing the ideal plastic export pallet will depend entirely on what you are shipping. When it comes to meeting overseas shipping regulations, plastic pallets also provide several advantages over wood pallets. One of the advantages is that plastic pallets do not require heat treating. Plastic pallets also don’t require time limiting stamping.
  • As the name implies, custom pallets are available in a multitude of shapes, sizes, and even colors. Custom plastic pallets offer the convenience of choosing a size and shape that perfectly meets your shipping needs.

Environmental Benefits of Using Plastic Pallets
Now that you have a good understanding about the various types of plastic pallets, let’s explore a few of the environmental benefits that are associated with this top storage and transportation tool.

Environmental Benefits Include:

  • Plastic pallets are clean and easy to handle.
  • They can easily be cleaned after use to better protect the people handling your products.
  • They are impervious to fats, solvents, odors, and fats.
  • Forklifts and pallet jacks can easily handle lifting, moving, and storing plastic pallets.
  • Plastic pallets do not absorb water and are not prone to growing bacteria.
  • Mold and mildew do not grow on plastic pallets.
  • Plastic pallets are recyclable.
  • They are often constructed from environmentally friendly materials or from 100 percent recycled plastics.

Wood Pallet vs. Plastic Pallet: What is right for you and your business?
When it comes to choosing a shipping or storage pallet, one of the biggest decisions will be to choose between wood or plastic pallets. While wood pallets remain common throughout the United States, there are several reasons that plastic pallets provide superior protection, storage, and transportation features.

To best understand if wood or plastic is best for your shipping and transportation needs, you must first review the answers to the following nine questions.

1. What are the differences between wood pallets and plastic pallets?

  • Wood pallets are recyclable, affordable, and can generally hold more weight than plastic. However, wood pallets give off moisture, splinter, contain fasteners that can damage products, and are prone to harboring bugs. Wood pallets also tend to have a shorter shelf-life than plastic pallets, which are durable and last longer.
  • Plastic pallets are durable, weather-resistant, free of bugs, and contain no fasteners.

2. What pallet is best for your industry?

  • Closed-loop warehouse environments often use plastic pallets. The reason for this is simple — in a closed-loop warehouse environment the pallets will be returned. Automotive, dairy, beverage, and pharmaceutical industries all rely on plastic pallets.

3. What is your current pallet management system?

  • One of the greatest differences between wood and plastic pallets is their cost. Before you can choose the appropriate pallet method, you need to first analyze your pallet management system. What is the rate at which your pallets are being returned? Understanding this number, and other factors, can help you to best determine the ideal cost solution.

4. What is the environmental impact?

  • Wood pallets are usually made from sustainable natural resources. They can be recycled.
  • Plastic pallets have a longer shelf life than wood pallets. They can be recycled and are typically made from environmentally friendly materials. However, even though they are durable plastic pallets can become damaged; when a plastic pallet is damaged it must be melted down to be recycled.

5. Is your product fragile?

  • Wood pallets have fasteners that can easily damage fragile items. For example, fasteners can puncture cans or other flimsy metals.
    Plastic pallets don’t have fasteners and are designed to protect both durable and fragile products.

6. Will the pallets serve a dual purpose?

  • Wood pallets aren’t particularly aesthetically pleasing.
  • Plastic pallets can be repainted and used for in-store displays, especially in the electronics industry.

7. What are the cost trade offs?

  • Weigh the cost trade offs between the actual cost of the pallet, damaged products, disgruntled customers (due to damaged products), and damaged pallets.

8. What are the warehouse fire codes?

  • Plastic pallets will burn at a significantly higher temperature than wood. Make sure that you understand the associated fire codes. It is also advised that you purchase UL listed plastic pallets.

9. What are the latest exporting rules?

  • Before you can choose wood or plastic pallets you must understand the overseas shipping and exporting rules. Often times your pallets won’t be sent back to you, which makes wood a cheaper choice. However, there are new rules governing the exporting of shipments on wooden pallets, which could increase your costs.

With the answers to the latter questions in mind and your new-found knowledge of plastic pallets, you will be ready to make an informed decision. From shipping goods to creating visually-pleasing in-store displays, plastic pallets are ready to help you meet your storage and transportation needs on a daily basis.

Call Flexcon Today at 908-871-7000 and Let One of Our Experts Show You The Plastic Pallet

What can Flexcon do for you?

We can help you store or transport more in less space and become more organized. We can help you make any facility into a showplace and reduce damage and picking errors. Flexcon can make you better at what you do and save you money doing it.

Flexcontainer organization

So, the next time you have a project that requires containers or dividers, contact Flexcon and we will provide the perfect solution.

Contact us for more details: www.FlexContainer.com | 908-871-7000

Flexcon Announces 2 New Developments

Flexcon proudly announces 2 important innovations that you should make a note of.

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1) Our heavy duty ultra-hard and smooth bottom nest tote is available in 50 standard sizes and any custom size to fit any need. This tote features anti-jam technology and is a huge upgrade from the standard next tote.

2) Flexcon’s basic style hopper tote is the lowest cost plastic tote on the market and comes in 27 standard sizes and any custom size to fit any need

Please email us for a quote of if you would like to see samples.

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Thanks for making Flexcon a part of your material handling team!!

Call Flexcon Today at 908-871-7000 and Let One of Our Experts Show You The Perfect Container, Pallet or Divider