9 Benefits of Heavy Duty Plastic Bulk Containers

bulk boxesHeavy duty plastic bulk containers serve a wide range of industries for storage, picking, processing, assembly and distribution applications involving products and supplies of all shapes and sizes.

These containers prove to be flexible and durable solutions for light manufacturing, automotive, aerospace, appliance, paper, pharmaceutical, produce, bakery, poultry, apparel, electronics and other industries.

In this article we present 9 benefits of reusable plastic bulk containers:

  1. Exceptionally durable. Heavy duty plastic containers stand up to the abuse of multiple uses and return trips – typically hundreds – with minimal wear. In contrast, corrugated cardboard boxes deliver “one and done” service.
  2. Environmentally friendly. Because they can be used over and over, heavy duty plastic bulk bins, containers and totes preserve valuable resources and save landfill space. And they’re made of recyclable plastic, so they stay out of the waste stream even at the end of their service life.
  3. Moisture resistant. Unlike cardboard containers, plastic containers are weather-resistant, nonabsorbent and resist most chemicals. This contributes to longer life and provides superior protection of the materials and products the containers hold.
  4. Stackable. Due to their strength, heavy duty plastic bulk containers can be stacked six to eight high, as opposed to cardboard containers, which begin to buckle when stacked more than two or three boxes high. This optimizes use of warehouse space and maximizes transportation cube efficiency in over-the-road trucks.
  5. Greater carrying capacity. Many plastic bulk storage containers are rated to hold up to 2,500 pounds of materials or products, making them much more efficient than cardboard containers.
  6. Superior protection of contents. More than cardboard containers, plastic bulk containers protect their contents from damage in storage, handling and transit.
  7. Highly customizable. Heavy duty plastic bulk containers offer greater flexibility than cardboard for customization to specific application requirements. They can be designed to nest or collapse when not in use. For food, beverage and pharmaceutical applications they can be designed to meet FDA standards.  Other customizable features for plastic bulk containers include extended length, four-way fork entry, drop doors, a variety of sidewall configurations, casters, special hand-hold designs and RFID capability.
  8. Safe. Reusable plastic containers can be opened without box cutters and are free of sharp edges.
  9. Savings. Heavy duty plastic bulk containers deliver a quick return on investment and long-term cost savings, as they last longer, reduce product damage and loss, minimize landfill use and disposal costs, make better use of space, and reduce labor costs and increase productivity due to their superior efficiency.

bulk boxesWe realize we may have missed some of the benefits of plastic bulk containers in this list, so please share with us the advantages you have discovered in your experience of using heavy duty plastic bulk containers and totes. And contact a Flexcon sales representative today to help you take advantage of the benefits of our reusable plastic bulk containers for your applications.



Why are plastic dividers so important in material handling

Efficient and effective materials handling is essential for maintaining product quality and profit margins, making plastic dividers a necessity for quality assurance purposes. The impact of plastic dividers on operational efficiency and product quality cannot be understated, because protecting the integrity of production systems and inventory can make or break a business.

Plastic Divider Systems

Plastic dividers come in a number of different configurations, shapes and sizes, making it important to select the right divider system to meet your needs. For instance, Flexcon’s Perfect Divider System is available in 12 standard configurations, but you can customize your system at no extra charge. The dimensions of these dividers include lengths up to 160 inches with widths up to 48 inches and heights from 2-20 inches. Also, the dimensions of the dividers can be adjusted to make any size compartment that you need. These types of systems facilitate waste reduction and efficient cycle times, translating into higher levels of customer service and lower operating expenses.

Features and accessories included with Flexcon’s plastic dividers:

Standard and custom colors
Bottom pads
Foam pads
Bin cup inserts
Eight-layer paint job

Uses of Plastic Dividers

Some of the most popular applications of plastic dividers include in containers, bulk boxes and vertical lift modules. These applications help employees reduce part picking errors, while helping to facilitate the efficient and effective storage of parts inventory. The location of plastic dividers within shops or production facilities, along with the accessibility and organization of inventory, are critical factors in the overall efficiency of your operations.

Additional Benefits of Plastic Dividers

The benefits of plastic dividers impact multiple stakeholders inside and outside of your business. Employees will have an easier time finding, storing and utilizing materials within your business, which can make their jobs easier and boost their morale. Overall, they will be more efficient and effective at their jobs, making your business more profitable over the long run. Your customers also stand to benefit in terms of faster and more effective service, along higher quality products that meet or exceed their expectations.

In terms of waste reduction, plastic dividers eliminate excess materials or products not being utilized and the unnecessary movement of products or materials. Dividers can also reduce the amount of time employees wait for their next production component, allowing them to reallocate their time to value-added activities. Waste reduction alone is enough reason to implement plastic divider systems in to production facilities.

Without plastic dividers facilitating and enhancing the materials handling processes, businesses would face everything from waste and inefficiency to lost profits. The advantages of plastic dividers far outweigh their costs, which is they are used in shops and production faculties all over the world.